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2004 arctic cat 650 v twin owners manual |
2004 arctic cat 650 v twin owners manual
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Foreword 1. General Information 2. Electrical System 6. Drive System 7. Suspension 8. Aids for Maintenance The manual is designed to aid service personnel in service-oriented applications and may be used as a textbook for service training.
This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed oners correct any given condition. A troubleshooting section is also included in this manual.
The service technician should become familiar with the operation and construction of each component or system by carefully studying this manual. Zoom windows manual will assist the service technician in 2004 arctic cat 650 v twin owners manual more aware of and efficient with servicing procedures.
Such efficiency not 2004 arctic cat 650 v twin owners manual helps build consumer confidence but also saves time and labor. The symbol! Be sure to fol- low the directive because it deals with the possibility of severe personal injury or even death.
Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol 2004 arctic cat 650 v twin owners manual identifies supplementary infor- mation worthy of particular attention.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are нажмите чтобы перейти for clarity purposes only and are not designed to depict actual conditions.
Because Arctic Cat Inc. All materials and specifications are subject to change without notice. Keep this manual accessible in the shop взято отсюда for reference. Height overall cm Width overall Suspension Travel front 25 cm 2004 arctic cat 650 v twin owners manual in.
Suspension Travel rear 25 cm 10 in. Ground Clearance Tracking 89 cm 35 in. Coolant Capacity 2. The first 10 hours or miles are most critical to the life of this ATV. Proper operation during this break-in приведу ссылку will help assure maximum life and performance from the ATV. Although it is essential to place some stress on the engine compo- nents during break-in, care should be taken not to overload the engine too often.
Do not pull a trailer or adctic heavy loads during the hour break-in period. When the engine starts, allow artcic to warm up properly. Idle the engine several minutes until the engine has reached normal operating temperature. Do not idle the engine for excessively long periods of time. During the break-in period or whenever the brake pads are replacedthe hydraulic brake cwt must be burnished.
Slow disc-speed hydraulic brakes must be properly burnished in order to achieve maximum stop- ping power. NOTE: Do not be reluctant to heat up the brake pads during the burnishing procedure. After the completion of the break-in period, the engine oil and oil filter should be changed. Other maintenance after break-in should include checking of all pre- scribed adjustments and tightening of 2004 arctic cat 650 v twin owners manual fasteners.
In many areas, oxygenates either ethanol or MTBE are added to the gasoline. When using ethanol blended gasoline, it is not neces- sary to add a gasoline ownrrs since ethanol will pre- vent the accumulation of moisture in the fuel system. The recommended engine oil viscosity is SAE 10W Ambient temperature should determine the correct weight of oil.
See the following viscosity chart for details. Braking distance will be extended страница brake pads are properly burnished. Accelerate to 30 mph; then compress brake lever to decelerate to mph.
Repeat procedure five times until brakes are burnished. Продолжение здесь procedure burnishes the brake pads, stabilizes the pad material, and extends the life of the brake pads. Only Arctic Cat approved gasoline additives should be used.
Do not use oils which contain graphite or molybdenum additives. These oils can adversely affect clutch посетить страницу. Also, not recommended are racing, vegetable, non-detergent, /30684.txt castor-based oils.
This lubricant meets all of the lubrication requirements of the Arctic Cat ATV front differentials and rear drives. Expan- sion room must be maintained in the tank particularly if the tank is filled with cold gasoline and then moved to a warm area. Tighten /34868.txt gas tank cap securely after filling the tank. They are precision-made to ensure high quality and correct fit. Refer to the appro- priate Illustrated Parts Manual for the correct part number, quantity, and description.
Never add fuel to the ATV gas tank near any open flames or with the engine running. A fire hazard could materialize. Always allow the engine to cool before filling the gas tank. Clean the seat cushion cover and base with a damp cloth and allow it to dry. Allow the ATV to dry thoroughly. DO NOT get water into any part of the engine or air intake. Remove the air filter housing cover and air filter. Install the air filter and housing cover. Drain the carburetor float chambers.
Plug the exhaust hole in the exhaust system with a clean cloth. Apply light oil to the upper steering post bushing and plungers of the shock absorbers. Tighten all nuts, bolts, cap screws, and screws. Make sure rivets holding components together are tight. Replace all loose rivets. Care must be taken that all calibrated nuts, cap screws, ywin bolts are tightened to specifications.
Fill the cooling system to the bottom of the stand pipe in the radiator neck with properly mixed coolant. Disconnect the battery cag then remove the battery, clean the battery posts and cables, and store in a clean, dry area.
Store the ATV indoors in a level position. Preparation After Storage Taking the ATV out owndrs storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following proce- 2004 arctic cat 650 v twin owners manual to prepare the ATV. Clean the ATV thoroughly. Clean the engine. Remove the cloth from the exhaust system. Check all control wires and cables for signs of wear or fraying. Replace if necessary.
ARCTIC CAT TWIN SERVICE MANUAL Pdf Download | ManualsLib.Arctic Cat 2004 ATV 650 V-2 Service Manual
Hide thumbs. Quick Links Download this manual. Table of Contents. Previous Page. Next Page. Troubleshooting Carburetor 86 Troubleshooting Page 2 Such efficiency not only helps build consumer confidence but also saves time and labor. The symbol! Be sure to fol- low the directive because it deals with the possibility of severe personal injury or even death. Aids for Maintenance Main Jet - Front - Rear Height overall cm Slow Jet Width overall Do not idle the engine for excessively long periods of time.
Do not use white gas. Only Arctic Cat approved gasoline additives should be used. This lubricant meets all of the lubrication requirements of the Arctic Cat ATV front differentials and rear drives.
Page 8: Preparation For Storage 3. Check all control wires and cables for signs of the air filter housing cover and air filter. Start the wear or fraying. Replace if necessary. Page Lubrication Points Lubrication Points It is advisable to lubricate certain components periodi- cally to ensure free movement. Apply light oil to the components using the following list as reference. Brake Lever Pivot C. Page Fuses 3. Dry the filter. Put the filter in a plastic bag; then pour in air filter oil and work the filter.
Reattach the filter to the frame. Wipe any accumulation of oil or gas from the filter housing and one-way drains. Valve Adjuster Procedure 9. Install the timing inspection plug; then install the four tappet covers and tighten securely. Page Spark Plugs 7. If compression is abnormally low, inspect the following items. Verify starter cranks engine over. Gauge is functioning properly. Throttle lever in the full-open position. Valve bent or burned.
Valve seat burned. Replace the gas hose every two years. Damage from aging may not always be visible. Start the engine while the ATV is outside on level ground and allow it to idle for a few minutes. Turn the engine off and wait approximately one minute. Unscrew the oil level stick and wipe it with a clean cloth. Page Tires KXA 4. After all the oil has been drained, install the drain plugs and tighten to 0.
Pour the appropriate amount of recommended oil into each filler hole. Install the filler plugs. Tighten to 2. Make sure riv- inspected periodically to ensure safe and proper opera- ets holding components together are tight. Replace all tion. Care must be taken that all calibrated nuts, bolts, and cap screws are tightened to specifica- A.
Remove the two screws and remove the lens cover. Push the bulb in and turn it counterclockwise. Install the new bulb by turning it clockwise while pushing in. Page 23 Stop the ATV completely and shift the transmission If the reverse lever light does not illuminate when into the R position. The reverse gear indicator light shifted to the reverse position, the switch may be should be illuminated.
Rotate the shift rod end as necessary to align its 6. Tighten securely. If thickness of either brake pad is less than 3. Page Burnishing Brake Pads E. Install the wheel. Tighten to 5. Burnish the brake pads see Burnishing Brake Pads in this section.
Braking distance will be extended until brake pads are properly burnished. Remove the drive clutch cap screw C left-hand threads and account for two washers and a 1. Make sure that the ignition switch is in the off stepped washer.
Page 29 2. If belt width is below the service limit of When installing a new belt, direct the top of the lettering A toward the engine. Page 31 Diameter Cylinder Head Distortion max 0. Distortion gaskets, lock nuts, and seals and lubricating all Page 32 3. Disconnect the wiring on the starter relay; then disconnect the CDI unit and the engine brake Table of Contents actuator control connectors.
Page 33 Remove the front and rear spark plug caps; then remove the oil pressure sending unit lead I. KXA 8. Remove the rear V-belt cooling boot; then disconnect the belt failure detection lead D and KXA the engine brake control actuator lead C. Page 34 KX KX Lift the carburetors above the frame and tie to the Remove the front exhaust pipe accounting for the handlebar; then cover the carburetor openings with ring gasket.
KX KX Remove the two upper coolant hoses and the breather hose; Page Left-Side Components Remove the rear engine mount through-bolt; then remove the rear engine mount brackets from the Left-Side Components frame. NOTE: For efficiency, it is preferable to remove and disassemble only those components which need to be addressed and to service only those Page 36 3.
KX 7. KXA 4. V-Belt Cover B. Driven Pulley C. Clutch Assembly! Remove the cap screws securing the oil pump A ; RPM could cause component failure resulting in then remove the oil pump drive chain B and oil severe injury or death. Remove the V-belt cover accounting for the seal. Hold the driven pulley with an appropriate holder; Note the position of the glue joint A. Valve Covers B.
TF is top-dead-center front. Remove the front cylinder head assembly and! CAUTION account for two alignment pins A , cylinder head This is a ratchet-type chain tensioner and must gasket B , oil pipe C , and camshaft chain guides be completely removed and reset if the mounting D.
Page 41 KX KX
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